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Phospholipid-Based Delivery Systems – Advanced Pulmonary Applications Using Phospholipids

Phospholipids in Pulmonary Formulations

Phospholipids, in particular saturated phospholipids like dipalmitoylphosphatidylcholine (DPPC), are the main components of lung surfactant. As endogenous molecules they provide unique advantages for pharmaceutical formulations. They are biocompatible, biodegradable, and recognized as safe for pulmonary drug delivery [1].

The administration of phospholipids to the lungs has proven successful for decades in the treatment of pathological conditions characterized by a lack of phospholipids in the lung tissue, especially in the alveoli, as in the case of respiratory distress syndrome (RDS) [2]. Pulmonary drug delivery is the preferred route of administration for the local treatment of respiratory disorders such as respiratory distress syndrome, asthma, and chronic obstructive pulmonary disease (COPD).

It is also gaining interest for the systemic delivery of low molecular weight compounds, peptides, and potentially proteins, as it allows fast absorption, low metabolism rates and avoids invasive administration routes [3]. Phospholipids are further used as technical excipients, acting as solubilizer or dispersant, for stable drug formulations. They may serve as structure-giving agents and to improve the physical characteristics of drug delivery systems. Moreover, phospholipids can modulate the pharmacokinetics of a drug by enabling a sustained drug release or enhancing the drug permeability through the lung epithelium [4,5].

Phospholipids are flexible excipients: depending on the headgroup and the fatty acid composition, they harbor different characteristics such as phase transition temperature, size, and polarity. Chemical modifications, e.g. pegylation, further expand their versatility. The selection of a distinct lipid composition enables the generation of formulations with applicationoptimized specific properties.

The Lipoid Group Expands Capacity at Its Cologne Facility

Groundbreaking Ceremony at Cologne on January 19, 2022

The Ludwigshafen-based Lipoid enterprise, which supplies excipients to the global pharmaceutical industry and operates four independent production facilities in Germany, remains on a continuous growth track. A medium-term investment in the triple-digit million-Euro range is currently underway at the company’s Cologne site, PHOSPHOLIPID GmbH, to construct a modern production and laboratory complex, a pharmaceutical warehouse, and a new steam generation and cooling water unit, all on a total area in excess of 15,000 m2.

Implementation of this project is in the hands of a 20-person interdisciplinary team covering the areas of engineering, quality assurance, quality control, production, and procurement, which is working together with local architects, specialist planners, and other experts.

The impact of the COVID pandemic and resulting changes in working conditions during the planning phases led to cancellation of face-to-face meetings. However, preparatory measures could be completed in less than 12 months following approval of the early start of construction in March 2021. This allowed the symbolic groundbreaking ceremony to take place as early as January 2022 – with participation of local politicians, representatives from the immediate neighborhood, as well as the project team.

Commissioning of the plants for steam and cooling water generation will follow in the course of this year. Completion of the warehouse building is already planned for the first quarter of 2024. The areas for quality control, quality assurance, as well as administration should be ready to move in by the end of 2024 at the latest. Commissioning of the production building is likewise scheduled for the fourth quarter of 2024.

Through implementation of the planned process and plant engineering, the corporate group intends to substantially enhance the capacity of this site while simultaneously complying with its self-imposed sustainability goals.

According to the overall project manager Dr. Lorenz Gabel, these investment projects are based on a clear decision of the Lipoid Group to pursue long-term development of the existing site.

 

Fig. 1: 1. to 3. Pharmaceutical warehouse and laboratory complex, 4. Steam generation and cooling water plant, 5. Production building